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1. DEUTSCH CONNECTOR HOW TO
2. DEUTSCH CONNECTOR MANUAL
3. DEUTSCH CONNECTOR PRO
4. DEUTSCH CONNECTOR SERIES
5. DEUTSCH CONNECTOR FREE

This tool set works the same as the Lisle tool explained above. The handles are anodized aluminum while the shafts are stainless steel. Here, there are three different tools: one for 14-16 gauge connectors, another for 16-18 gauge connectors, and one for 20-24 gauge connectors.

DEUTSCH CONNECTOR FREE

This releases the green wedgelock and the wire is free from the connector.Ī similar set of Deutsch Terminal Release Tools is manufactured by S&G Tools. In operation, the tool shaft simply slips in on the wire end and you push it forward.

The pin extraction tool has three different stainless steel pin extractors. One of the slickest (and one that works for multiple wire gauges and terminal sizes) is the Lisle Deutsch Terminal Tool. Deutsch Connector Disassembly Toolsĭisassembling Deutsch connectors isn’t tough, provided you have the correct tool. It works much the same as the Techflex tool, and is just as affordable. Pull the wire out and the terminal is properly attached.Ī similar tool for crimping common 14 to 18 gauge wire and solid Deutsch connectors is the Deutsch Terminal Ratcheting Crimper from S&G Tool. In use, you simply insert the Deutsch solid contact into the opening in the tool, slide in a stripped piece of appropriately sized wire and close handles. Basically, it creates eight crimps on four imprints. This tool quickly crimps and secures a wide range of AWG size wires. One really good example is the Techflex crimping tool. If you’re crimping Deutsch solid contacts, you’ll need another special tool. In addition to the crimping tool, the kit comes with a large assortment of Deutsch Connectors. Like the S&G tool, the crimper does not have an internal ratchet action. When you purchase a complete Summit Racing Deutsch Connector Kit, the appropriate crimping tool for stamped and formed terminals is included.

DEUTSCH CONNECTOR MANUAL

This is a manual set of crimping pliers that doesn’t feature an internal ratchet action. This is a simple, but more universal open barrel tool that will crimp both Deutsch and Weatherpack terminals. By the way, the dies also fit the newer MSD crimping tool too.Īnother option is an S&G Open Barrel Crimper Tool. They’re very well made and the ratchet action tool functions flawlessly. The dies simply slide into the MSD tool, replacing the dies tailored to crimping ignition wires. One the writer has used with good success is an older MSD ignition wire crimping tool coupled with a set of MSD 3510 crimping dies. Summit Racing offers several different tool options for this scenario. Each set of jaws is designed to accept several different sizes of Deutsch terminals (usually 12, 14, 16, and 18 sizes). Typically, they’re designed with a step in the jaws to secure the terminal. The stamped and formed terminals make use of special open jaw pliers for the crimp. Essentially, the type of contact selected is based upon the crimp preference as well as the application.īecause of the above, there are two different types of tools used to make the crimp between the terminal and the wire. Meanwhile, the solid contacts are manufactured by way of a cold heading process of solid copper alloys.

DEUTSCH CONNECTOR SERIES

Deutsch tells us the stamped and formed contacts are manufactured by way of a series of progressive dies. One of the configurations is stamped and formed while the other is solid. If you read that first article linked to above, then you already know that there are two different configurations of Deutsch connector terminals/contacts, and they can be used interchangeably.

Instead, this article will focus on hand tools you and I can use in our own garages.

DEUTSCH CONNECTOR PRO

Now, we’re not talking super expensive custom tools that only pro shops can afford here.

DEUTSCH CONNECTOR HOW TO

No secret there.Īnd as we found out in our recent article How to Assemble Weatherproof Deutsch DT Connectors, Deutsch connectors are no different. Sealing plugs are available to prevent contaminants from entering unused openings in the rear of Plug and Receptacle housings.Assembling most automotive style electrical connectors requires specialized tools. All seals are included.Ī complete Plug assembly is comprised of one plug housing, one wedgelock and the required number of sockets.

For example: -E004 = Black Housing.Ī complete Receptacle assembly is comprised of one Receptacle housing, one wedgelock and the required number of pins. Special Modifications are indicated by four additional numbers/letters and, if any, indicate options. Key Position A - Gray (Exception: Some Key Position A Housings are also available in Black) It is important to note the DT and DTM Series 8-Way and 12-Way Plug and Receptacle Housings are available in four different keyed configurations and are identified by distinct colors for each key position as follows: We will use a three contact Plug, DT06-03S, in the example below. Here is some help in understanding the Deutsch numbering system.